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Synergy Heavy Duty Steering Kit Front for 1999-2004 Ford F-250/F-350 Super Duty

Part: Syn_7525-01

Our Synergy 1999 – 2004 Ford Super Duty F-250 / F-350 Heavy Duty Steering Kit was designed to provide an immediate upgrade in steering strength and feel. The heat treated 1.5″ chromoly tie rod provides maximum strength to handle larger tires and aggressive driving, while the 1.5″ USA made DOM drag link offers the most stable connection to the road and bent for the best clearance and fitment. With no wheel size requirements, you can run this kit on your stock wheel and tire combination! Equipped with our Heavy Duty Metal on Metal Tie Rod Ends, this steering kit provides maximum durability and performance. Elevate your experience with our Synergy Tuned Performance Series Fox IFP Steering Stabilizers, combining the latest in shock technology with high strength steering components for phenomenal handling and drivability.
Fitments:
Part # Fitment Description
7525-00 1999 – 2004 Ford Super Duty F-250 / F-350 Heavy Duty Steering Kit
7525-01 1999 – 2004 Ford Super Duty F-250 / F-350 Heavy Duty Steering Kit with Stabilizer Clamp (No Steering Stabilizer)
7525-11 1999 – 2004 Ford Super Duty F-250 / F-350 Heavy Duty Steering Kit with Single Synergy Tuned FOX IFP Steering Stabilizer
Benefits:
Heavy duty USA made materials improve strength and eliminates any chance of bending
Offers a more direct connection to the road compared to stock
Fully greaseable Synergy Heavy Duty Metal on Metal Tie Rod Ends are stronger and more durable than stock
Fully adjustable without removing from the vehicle with our Synergy Double Adjuster Sleeve and Pinch Bolt Assembly on both the drag link and tie rod
Drag link and tie rod are bent for suspension articulation clearance
Compatible with stock wheels and tires, with correct tie rod end adjustment
Single plane tie rod ends eliminate unwanted drag link flop and keep steering components in line
Features:
Tie rod is CNC formed from 1.5 inch x .188 wall 4130 chromoly tubing and heat treated after bending
Drag link is CNC formed from 1.50 inch x .250 wall 1026 DOM tubing
Drag link and tie rod bolts into the factory mounts with no additional wheel requirements
Tie rod is over 40% stronger than the stock tie rod
Includes Synergy HD metal on metal tie rod ends with oversized 1 inch shank
Single plane tie rod end used on the axle side to prevent unwanted drag link flop
Clamp is CNC machined from 1020 DOM material and Zinc plated for maximum corrosion resistance
Abrasion-resistant powder coat finish for maximum durability and corrosion resistance
Synergy double adjuster sleeve allows adjustment of drag link and tie rod length without removing it from the vehicle
Both ends of the bar use pinch bolts instead of jam nuts to maximize clamping force and make adjustments easier
100% bolt-on components assures an easy, trouble free installation with the use of basic hand tools
Min/Max Length:
Measured in a straight line from center of tie rod end to center of tie rod end
Drag Link:
Max extended length: 39.50″
Min collapsed length: 36.75″
Tie Rod:
Max extended length: 59.5″
Min collapsed length: 56.75″
Includes:
7525-00
7525-01
7525-11
(1) 7500-01 – Drag Link
(1) 7502-01 – Tie Rod
(1) 7500-01- Drag Link
(1) 7502-01 – Tie Rod
(1) 4050-50 – Stabilizer Clamp
(1) 7500-01- Drag Link
(1) 7502-01 – Tie Rod
(1) 4050-50 – Stabilizer Clamp
(1) 6401-01 – Synergy Tuned Fox IFP Stabilizer
Notes:
Drag Link Replacement Tie Rod Ends:
(1) 4136-L
(1) 4152-L
Tie Rod Replacement Tie Rod Ends:
(1) 4163-L
(1) 4167-L
Recommended Fox Steering Stabilizers:
IFP – Internal Floating Piston (6401-01),
TS – Through Shaft (6402-03),
ATS – Adjustable Through Shaft (6403-03)
Compatible on vehicles with up to 3″ of ride height with stock pitman arm & track bar bracket. Compatible on vehicles with 4″+ lift with drop pitman arm and track bar drop bracket.
Synergy High Performance Grease recommended (4119) to be used with all Tie Rod Ends
Synergy Premium Copper Infused Anti-Seize (4118) to be used with all threaded components
Synergy Dual Steering Stabilizers coming soon for this steering kit!Drag Link Installation Instructions
Tie Rod Installation Instructions

More information: www.p65warnings.ca.gov

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Synergy Heavy Duty Front Steering Kit w/ Clamp, No Stabilizer for 1994-1999 Dodge Ram

Part: Syn_8525-03

Take control of your steering with the Synergy 1994-1999 Dodge Ram Heavy Duty Steering Kit. This bolt-on upgrade is a direct replacement for the factory setup—no drilling, no reaming, no compromises. By converting to a T-style steering layout, it eliminates the unpredictable toe change of the original Y-style design, without introducing bump steer like crossover systems can.

Built for serious strength, this kit features 1.5″ USA-made DOM tubing and Synergy’s proven heavy duty tie rod ends with an updated single plane tie rod end—designed specifically to prevent tie rod flop and maintain a tight, responsive steering feel. For maximum performance, the complete kit is available with an optional Synergy Tuned Fox IFP steering stabilizer. Whether you’re towing, daily driving, or tackling the trail, this is the steering upgrade your Ram deserves.
Hot tip: Complete your front end upgrade with our heavy duty adjustable track bar, converting it to the updated bushing style and giving your truck the refresh it deserves!
Fitment:
Part # Fitment Description
8525-33 1994 – 1999 Dodge Ram 1500 / 2500 / 3500 4×4
Heavy Duty Steering Kit
8525-03 1994 – 1999 Dodge Ram 1500 / 2500 / 3500 4×4
Heavy Duty Steering Kit with Stabilizer Clamp (no steering stabilizer)
8525-13 1994 – 1999 Dodge Ram 1500 / 2500 / 3500 4×4
Heavy Duty Steering Kit with Synergy Tuned Fox IFP Steering Stabilizer
Note: This steering kit will only work on solid axle Ram 1500 4×4’s
Benefits:
Heavy Duty Drag Link is precision bent to clear factory axle brackets and is compatible from stock to 4″ lifted vehicles; Vehicles over 4″ of lift will require a drop pitman arm for compatibility
Heat treated tie rod is over 200% stronger than OEM and formed post heat treating for superior strength
Engineered for maximum articulation, the heavy duty tie rod is bent to clear sway bar mounts, differential cover, and steering pitman arm
Synergy Heavy Duty Tie Rod Ends are larger, stronger, and more durable than stock and include grease fittings and dust boots with retaining rings for easy maintenance
Single plane tie rod ends eliminate unwanted drag link or tie rod movement and prevent the dead spot when changing direction
Kit is fully adjustable while installed in the vehicle, thanks to our Double Adjuster Sleeve and Pinch Bolt Assembly
Both the tie rod and drag link are fully sealed from the elements thanks to our Forged Pinch Bolt housings and complete welded assembly
Provides 2″ of additional ground clearance from stock while adding critical strength
Fabricated clamp designed to retain the factory stabilizer, one of our recommended FOX Stabilizers, or other aftermarket stabilizers with 1/2″ mounting bolts
Pinch bolt design eliminates jam nuts, preventing loosening and alignment creep
Features:
Drag link is precision bent from 1.5″ x .250 wall USA made DOM
Tie rod is engineered and bent from 1.5″ x .188 wall heat treated 4130 chromoly
Two stage abrasion resistant powder coat finish for maximum durability and corrosion resistance
Synergy metal on metal, fully greaseable tie rod ends include a 4140 steel shank, a 1018 steel bearing housing, and capped with a heavy duty nitrile-butadiene rubber boot and retaining spring
Synergy Double Adjuster Sleeve and Pinch Bolt Assembly for easy alignment
100% bolt on components assures an easy, trouble free installation with the use of basic hand tools
Includes:
8525-33 8525-03 8525-13
(1) 8567-13 – Heavy Duty Drag Link
(1) 8568-23 – Heat Treated Heavy Duty Tie Rod
(1) 8567-13 – Heavy Duty Drag Link
(1) 8568-23 – Heat Treated Heavy Duty Tie Rod
(1) 8568-11 – Steering Stabilizer Clamp
(1) 8567-13 – Heavy Duty Drag Link
(1) 8568-23 – Heat Treated Heavy Duty Tie Rod
(1) 8568-11 – Steering Stabilizer Clamp
(1) 6401-01 – Fox IFP Steering Stabilizer
Notes:
Important fitment note: If you have an upgraded PSC Steering Box part number SG851 you will need to order part number 4133-L for the pitman arm end of the drag link
Part update note: New single plane tie rod ends now included with all 1994 – present tie rods – part number 4169-L
New single plane tie rod ends are not compatible with the metal misalignment caps – part number 4134-02
If upgrading to the new single plane tie rod end on older model tie rods for these model years, the opposing tie rod end will require a new poly boot part number 4131-01
If the cotter pin does not engage the castle nut upon install, a washer is required; Washer may not be required on all knuckles depending on casting differences and wear
Known compatibility with the following diff covers: Mag Hitec
Recommended Fox Steering Stabilizers:
IFP – Internal Floating Piston (6401-01)
TS – Through Shaft (6402-03)
ATS – Adjustable Through Shaft (6403-03)
For 1998-1999 trucks that originally came with T-Style Steering (where the tie rod connects to both knuckles) must use the pitman arm from 1994-1997 trucks
Installation Instructions
FOURWHEELER.COM – How-to: SYNERGY STEERING FOR HEAVY-DUTY RAM TRUCKS

More information: www.p65warnings.ca.gov

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Synergy Heavy Duty Front Drag Link for 1994-2002 Dodge Ram

Part: Syn_8567-13

The Synergy Heavy Duty Drag Link is a larger and stronger, bolt-on replacement for the stock drag link. No drilling or reaming is required. It uses the updated factory T-style steering design to eliminate toe-change caused by Y-style steering. Using the factory T-style steering design also results in no induced bump steer inherent with most aftermarket “cross over” steering kits. When combined with the heavy duty tie rod, Steering Stabilizer Mount Kit, and Synergy tuned IFP stabilizer (6401-01) there is not a better steering kit on the market!
Fitment:
Part # Fitment
8567-13 1994-1999 Dodge Ram 1500 / 2500 / 3500 4×4
8567-12 2000-2002 Dodge Ram 2500 / 3500 4×4, 2000-2001 Dodge Ram 1500 4x4Benefits:
Improves strength and steering feel and eliminates any chance of bending
Offers a more direct connection to the road compared to stock; no more bent drag links and constantly having to align your vehicle
Synergy Heavy Duty Metal on Metal Tie Rod Ends are stronger and more durable than stock and include grease fittings/replaceable dust boots for ease of maintenance
Eliminates unwanted drag link flop
Drag Link length adjustable on the vehicle
Compatible with stock wheels and tires
Features:
Drag Link is CNC formed from 1.50 inch x .250 wall DOM tubing
Abrasion-resistant powder coat finish for maximum durability and corrosion resistance
Synergy Double Adjuster Sleeve allows adjustment of drag link length without removing it from the vehicle
100% bolt-on components assures an easy, trouble free installation with the use of basic hand tools
Min/Max Lengths:
Measured in a straight line from center of mounting point to center of mounting point
Minimum Collapsed: 33.875″
Maximum Extended: 35.75″
Notes:
Important fitment note: If you have an upgraded PSC Steering Box part number SG851 you will need to order part number 4133-L for the pitman arm end of the drag link
Replacement Tie Rod Ends
2000-2002 Trucks: 4133-L and 4160-L (Pitman arm side is 4133-L)
1994-1999 Trucks: 4136-L and 4160-L (Pitman arm side is 4136-L
1998-1999 trucks that originally came with T-Style Steering (where the tie rod connects to both knuckles) must use the pitman arm from 1994-1997 trucks
Installation Instructions
FOURWHEELER.COM – How-to: SYNERGY STEERING FOR HEAVY-DUTY RAM TRUCKS
More information: www.p65warnings.ca.gov

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Synergy High Clearance Long Arm Upgrade Kit 3″ Lift Front & Rear for 2018+ Jeep Wrangler JL/JLU

Part: Syn_8824-01

The Synergy Jeep JL / JLU High Clearance Long Arm Upgrade Kit is the ultimate solution for enhanced off-road performance and articulation for your Jeep Wrangler JL / JLU. Engineered with precision and durability in mind, our long arm upgrade kit offers increased suspension articulation and stability while maximizing your ground clearance. The long arms are crafted from 1/4 wall 2″ DOM steel, providing superior strength and reliability allowing you to conquer challenging trails with confidence. The High clearance brackets are made from 1/4″ Grade 50 A-570 laser cut plate steel giving you a stronger than stock mounting point while positioned out of harms way. This high strength steel prevents the brackets from becoming deformed when subject to extreme trail abuse. Unlock the full potential of your Jeep with this long arm kit and experience smoother rides and better control!

Fitment:

Part # Fitment
8824-01 2018+ Jeep Wrangler JL / JLU

Benefits:

  • Fixes caster change, anti-dive, and roll axis geometry issues inherent with short arm systems
  • The kit is 100% bolt on but can also be welded if preferred
  • The complete long arm upgrade kit will work with any lift height
  • The arms will allow the use of OEM wheels with larger tires without the requirement of an additional wheel spacer
  • Arms are designed and manufactured to maximize ground clearance

Features:

  • Long arms are made from high quality crush resistant 2″ X .25 Wall 1026 DOM tubing
  • Frame brackets are manufactured with high strength crush resistant 1/4″ Grade A-570 laser cut plate
  • Synergy Dual Durometer Bushings (DDB) with Teflon® bearing surface for a maintenance free design focusing on performance, flex, longevity, and ride quality.
  • Synergy Double Adjuster Sleeve & Pinch Bolt Assembly: allows for adjustment of control arm length without removing control arm mounting bolt
  • Suspension components feature an abrasion-resistant powder coat finish for maximum durability and corrosion resistance
  • 100% bolt on components assures an easy, trouble free installation with the use of basic hand tools

The Synergy Jeep JL / JLU High Clearance Long Arm Upgrade Kit is the ultimate solution for enhanced off-road performance and articulation for your Jeep Wrangler JL / JLU. Engineered with precision and durability in mind, our long arm upgrade kit offers increased suspension articulation and stability while maximizing your ground clearance. The long arms are crafted from 1/4 wall 2″ DOM steel, providing superior strength and reliability allowing you to conquer challenging trails with confidence. The High clearance brackets are made from 1/4″ Grade 50 A-570 laser cut plate steel giving you a stronger than stock mounting point while positioned out of harms way. This high strength steel prevents the brackets from becoming deformed when subject to extreme trail abuse. Unlock the full potential of your Jeep with this long arm kit and experience smoother rides and better control!

Fitment:

Part # Fitment
8824-01 2018+ Jeep Wrangler JL / JLU

Benefits:

  • Fixes caster change, anti-dive, and roll axis geometry issues inherent with short arm systems
  • The kit is 100% bolt on but can also be welded if preferred
  • The complete long arm upgrade kit will work with any lift height
  • The arms will allow the use of OEM wheels with larger tires without the requirement of an additional wheel spacer
  • Arms are designed and manufactured to maximize ground clearance

Features:

  • Long arms are made from high quality crush resistant 2″ X .25 Wall 1026 DOM tubing
  • Frame brackets are manufactured with high strength crush resistant 1/4″ Grade A-570 laser cut plate
  • Synergy Dual Durometer Bushings (DDB) with Teflon® bearing surface for a maintenance free design focusing on performance, flex, longevity, and ride quality.
  • Synergy Double Adjuster Sleeve & Pinch Bolt Assembly: allows for adjustment of control arm length without removing control arm mounting bolt
  • Suspension components feature an abrasion-resistant powder coat finish for maximum durability and corrosion resistance
  • 100% bolt on components assures an easy, trouble free installation with the use of basic hand tools

Includes:

(1) 8891-03 – High Clearance Front Long Arm Brackets
(1) 8892-04 – High Clearance Rear Long Arm Brackets
(1) 8891-05 – Front Lower Long Arms
(1) 8891-07 – Front Upper Long Arms
(1) 8892-06 – Rear Lower Long Arms
(1) 8892-08 – Rear Upper Long Arms

Notes:

  • 392 model may need the exhaust loosened to reach upper control arm bolts
  • Gas tank relocation is required on 2 door JL
  • Long arm brackets require cutting and grinding on the frame
  • We recommend all cutting, grinding, and welding be done by an experienced professional
  • Professional alignment is highly recommended after installation

pdf-icon.gifInstallation Instructions (8891-01)
pdf-icon.gifInstallation Instructions (8892-01)

Prop. 65 Warning for California ResidentsMore information: www.p65warnings.ca.gov
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