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Our Synergy Jeep JK / JKU Adjustable Ball Joint Kit has endured over 5 years of development and over 500,000 test miles! This is the last set of ball joints you will ever have to buy with a Limited Lifetime Warranty. Tighten up your steering for good with our patent-pending (# 16/020894) design which is fully adjustable, serviceable, and rebuildable without having to press the ball joints back out of the axle end forging yokes (C’s). These ball joints never have to come back out.

Available in knurled and non-knurled versions to fit all vehicles regardless of what type of ball joints were installed previously. Lower ball joint bearing surfaces are CNC machined from 4140 steel, heat treated, induction hardened, and ferritic nitrocarburized to make these the longest lasting, longest wearing ball joints on the market. Kit includes all 4 ball joints to service one Jeep and the adjuster tool for adjusting the preload on the lower ball joints.

Fitment:

Part # Description
4127 2007 – 2017 Jeep JK / JKU
4127KN 2007 – 2017 Jeep JK / JKU

Benefits:

  • Fully adjustable and rebuildable lowers are designed to last the life of the vehicle, without ever having to press them out of the inner-c
  • On and off road tested for more than 5 years and 500,000 miles providing time tested components you can trust
  • Best in class price to performance ratio
  • Compatible with all aftermarket axle shafts (including RCV’s) with no modifications needed
  • Fully greaseable metal on metal ball Joint bearing surface has considerably larger area than stock due to elimination of the inner nylon liner for a longer lasting joint
  • Heavy duty, heat treated stud prevents unwanted movement and premature failure
  • Improves road manners and corrects sloppy steering

Features:

  • Patent Pending Lower Ball Joints are adjustable and rebuildable so they always have the correct amount of preload
  • Knurled and non-knurled ball joint housing options to fit any vehicle
  • CNC machined lower ball joint surfaces from 4140 steel, heat treated, induction hardened, and ferritic nitrocarburized for extreme wear resistance
  • Heavy duty, extra large 4140 steel stud for maximum strength and reliability
  • Low profile dust boots are made from thick nitrobutile rubber (NBR) protect the joint from contaminants and eliminate any chance of tearing
  • Limited Lifetime Warranty
  • Zerk fittings included for trouble-free maintenance

Includes:

4127 4127KN

(2) Upper Ball Joints

(2) Lower Adjustable Ball Joints

(1) Ball Joint Hardware Kit for all joints

(1) Ball Joint Adjuster Wrench to set pre-load

 

(2) Knurled Upper Ball Joints

(2) Lower Adjustable Knurled Ball Joints

(1) Ball Joint Hardware Kit for all joints

(1) Ball Joint Adjuster Wrench to set pre-load

Notes:

  • Synergy 4119 High Performance Grease recommended
  • Knurled ball joints required when replacing knurled ball joints that have enlarged the axle end forging bores
  • Non-Knurled ball joints recommended for replacing non-knurled ball joints
  • Due to these ball joints being tight tolerance, metal on metal ball joints, proper fitment is critical. Using the wrong style of ball joints can cause significant steering issues. We always recommend installing non-knurled ball joints until non-knurled ball joints are no longer a press fit into the axle end forging bores. If your axle end forging bores have been enlarged to the point that non-knurled ball joints are no longer a press fit, knurled ball joints are required.
  • Use of the improper ball joint style for the axle housing voids our lifetime warranty. It is up to the installer to verify the proper ball joint style is being used.
  • Compatible with RCV axle shafts
  • Rebuild Kits and Replacement Parts Available Here.

Limited Lifetime Warranty: 
For the original purchaser, this warranty covers defects in materials or workmanship of the ball joint for the lifetime of the joint. Ball Joints are wear items and normal wear of the ball joint is not subject to this Limited Lifetime Warranty. The wear items of the ball joint will periodically need to be replaced once the adjustment in the joint is used up and are available separately as a ball joint rebuild kit. Length of time between rebuilds is subject to the use and build of the vehicle.

Installation Instructions

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Synergy MFG’s 2018+ Jeep JL / JLU / JT Front Track Bar and Sector Shaft Brace is designed to better distribute the increased load the frame side track bar bracket encounters on a lifted Jeep and supports the steering box sector shaft from excessive deflection. A track bar bracket or steering box failure is a quick way to end your day! A lift and large tires can easily push these components past their capacity, wallowing out the track bar bracket hole and even flexing your frame. Help prevent damage to your steering box and the dreaded “death wobble” with this easy, beefy upgrade!

Fitments:

Part # Description Fitment
8869-01 Front Track Bar and Sector Shaft Brace with Bronze Greaseable Bearing 2018 – 2023 Jeep Wrangler JL / JLU
2020 – 2023 Jeep Gladiator JT
8869-04 Front Track Bar and Sector Shaft Brace with Sealed Roller Bearing 2018 – 2023 Jeep Wrangler JL / JLU
2020 – 2023 Jeep Gladiator JT
8869-24 Front Track Bar and Sector Shaft Brace with Sealed Roller Bearing 2024+ Jeep Wrangler JL / JLU
2024+ Jeep Gladiator JT

Benefits:

  • Prevents frame side track bar bracket from failing due to the increased load when lifted and running large tires
  • Prevents excessive deflection of the steering box sector shaft which can result in excessive steering box wear, play, or breakage
  • Provides peace of mind to tackle any terrain with confidence and ease
  • Added thickness at the track bar bolt prevents the bolt hole from ovalizing, creating unwanted movement
  • Compatible with all JL / JT models including XR, Mojave, Sahara, 392, 4XE, & diesel models with the additional factory coil spring gusset 

Features:

  • Precision engineered for perfect fitment, laser cut, and CNC formed from high strength 1/4″ USA made steel
  • Steel sector shaft bearing block for superior performance and durability
  • Added thickness at the track bar bolt prevents the track bar bolt from ovalizing out the stock mount
  • Bolt-on fix for those who already have an ovalized track bar bracket bolt hole
  • Track bar brace laser cut and CNC formed from 1/4 inch high strength steel
  • Bronze greaseable oilite bronze bushing or heavy duty sealed roller bearing available
  • Two stage abrasion-resistant powder coat finish for maximum durability and corrosion resistance
  • 100% bolt on components assures an easy, trouble free installation with the use of basic hand tools

Includes:

8869-01 8869-04 8869-24
(1) Front Track Bar Brace
(1) Sector Shaft Brace with Oilite Bronze Greaseable Bearing
(1) Sector Shaft Nut
(1) Hardware Kit
(1) Front Track Bar Brace
(1) Sector Shaft Brace with Sealed Roller Bearing
(1) Sector Shaft Nut
(1) Hardware Kit
(1) Front Track Bar Brace
(1) Sector Shaft Brace with Sealed Roller Bearing
(1) Sector Shaft Nut
(1) Hardware Kit

Notes:

  • 8869-01, 8869-04, and 8869-24 do not require 2″ bump stop spacer if Synergy trackbar 8875-01 is used
  • 8869-01 and 8869-04 does require a 2″ Synergy bump stop spacer 8057-10 if the stock track bar is used
  • 8869-24 requires a 2″  bump stop spacer 8057-10 if the stock track bar is used on the following models: Sport, Willys, Sahara, and Rubicon
  • This is not a replacement track bar bracket; This is a brace to reinforce the stock frame-side front track bar bracket; If your stock track bar bracket is damaged, complete required repairs before installing this product
  • The 2024+ model (8869-24) does not require grinding for installation; Earlier year model brackets require minor grinding for proper fitment
  • We recommend all grinding be done by an experienced mechanic / fabricator
  • If using an aftermarket front track bar, the front springs should be removed and the suspension cycled to full bump to determine the bump stop spacing required to prevent the track bar from contacting the sector shaft nut, or any other interference
  • If using PSC Big Bore Steering Box Kit it is necessary to use the Synergy Mfg. Sector Shaft Nut (Part # 8869-10) and PSC Hardware kit (Part # HWK-689-PP)

pdf-icon.gif8869-01 Installation Instructions
pdf-icon.gif8869-04 Installation Instructions
8869-24 Installation Instructions



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Rebuild kits include all required wear items to rebuild a pair of Synergy HD Adjustable Lower Ball Joints.
Synergy Lithium Complex Extreme Pressure (EP) Grease recommended.

Fitment:

Part # Fitment
4123-100 2003 – 2013 Ram 2500
2003 – 2012 Ram 3500
4127-100 2007 – 2018 Jeep Wrangler JK / JKU
1999 – 2004 Jeep Grand Cherokee WJ

Features:

  • Rebuild kits (4123-100, 4127-100) include: 2x Bearings, 2x Roll Pins, 2x Belleville Washers, 2x Tabbed Lock Washers, and 2x Dust Boots

Notes:

Part # Description Fitment Application
4123-100 Dodge RAM HD Adjustable Ball Joint Rebuild Kit 4123, 4123KN 03-13 Ram 2500
03-12 Ram 3500
412301-DB Dodge RAM HD Upper Ball Joint Dust Boot 4123, 4123KN 03-13 Ram 2500
03-13 Ram 3500
4123-HDW Dodge RAM HD Adjustable Ball Joint Hardware Kit 4123, 4123KN 03-13 Ram 2500
03-12 Ram 3500
412302-01 Dodge RAM Lower Ball Joint Body 4123 03-13 Ram 2500
03-12 Ram 3500
412302-01KN Dodge RAM Lower Ball Joint Body Knurled 4123KN 03-13 Ram 2500
03-12 Ram 3500
412302-02 Dodge RAM Lower Ball Joint Top Cap 4123, 4123KN 03-13 Ram 2500
03-12 Ram 3500
412302-SEAL Dodge RAM Lower Ball Joint Dust Seal 4123, 4123KN 03-13 Ram 2500
03-12 Ram 3500
412302-03 Dodge RAM Lower Ball Joint Stud 4123, 4123KN 03-13 Ram 2500
03-12 Ram 3500
412303-04-PL Dodge RAM Lower Ball Joint Adjuster Wrench 4123, 4123KN 03-13 Ram 2500
03-12 Ram 3500
4127-100 Jeep JK HD Adjustable Ball Joint Rebuild Kit 4127, 4127KN 07-18 Jeep JK
99-04 Jeep WJ
412701-DB Jeep JK HD Upper Ball Joint Dust Boot 4127, 4127KN 07-18 Jeep JK
99-04 Jeep WJ
412701-HDW Jeep JK HD Adjustable Ball Joint Hardware Kit 4127, 4127KN 07-18 Jeep JK
99-04 Jeep WJ
41270102-01 Jeep JK Lower Ball Joint Body 4127 07-18 Jeep JK
99-04 Jeep WJ
41270102-01-KN Jeep JK Lower Ball Joint Body Knurled 4127KN 07-18 Jeep JK
99-04 Jeep WJ
41270102-02 Jeep JK Lower Ball Joint Top Cap 4127, 4127KN 07-18 Jeep JK
99-04 Jeep WJ
412702-SEAL Jeep JK Lower Ball Joint Dust Seal 4127, 4127KN 07-18 Jeep JK
99-04 Jeep WJ
41270102-04 Jeep JK Lower Ball Joint Stud 4127, 4127KN 07-18 Jeep JK
99-04 Jeep WJ
412702-01-PL Jeep JK Lower Ball Joint Adjuster Wrench 4127, 4127KN 07-18 Jeep JK
99-04 Jeep WJ
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Fitments

Part # Description
8840-1000 4 Door Jeep JL / JLU 1 Inch Starter System
8820-2000 2 Door Jeep JL / JLU 2 Inch Starter System
8840-2000 4 Door Jeep JL / JLU 2 Inch Starter System

Synergy MFG Suspension Systems use a synergistic approach, meaning the combined effect of the components is greater than the sum of the individual parts. The overall performance of the system is the most important factor when we are designing components to work together. Synergy MFG Suspension Systems are complete systems for your vehicle and include all necessary components for the lift height and performance advertised. All of these systems have shock solutions available, whether it be shock relocation brackets to continue using the stock shocks in our Starter System or one of our Synergy MFG tuned shock packages aimed at affordability or performance. Coil springs and shocks are two of the largest determining factors in ride quality and a mismatched system will never perform to its potential. All Synergy MFG tuned shocks are matched to the coil springs and application to provide the best ride and performance possible.

The Jeep JL / JLU Starter System is a coil spring 2-inch lift designed around 37-inch tires for Rubicon models and 35-inch tires for non-Rubicon models (See fender and bump stop spacing recommendations below). This system is designed to be the most capable performance coil spring lift on a budget, with room to upgrade as funds allow. For more complete 2-inch lift systems, see the Stage 1 or Stage 2 systems.

Features:

  • Multi-rate, progressively wound coil springs increase lift height to 2 inches over stock. Front and rear coil springs are all new and have been designed specifically for the JL platform. Like OEM, the coil springs are unique lengths for each corner of the vehicle to compensate for weight distribution and prevent leaning. Longest in class free length prevents coil springs from coming unseated at full articulation and coil spring block height has been designed around optimal bump stop spacing for the lift height and tire size. Industry first closed and ground lower ends of the front coil springs ensure perfect fitment with the included front lower coil spring isolators. Our coil springs are guaranteed to resist bowing and have a lifetime guarantee against sagging/breakage.
  • Front and rear adjustable bump stop spacer kits are included to provide the necessary clearance required for larger tires. Bump stop spacing is adjustable from 2-4 inches in 1-inch increments without having to remove any hardware.
  • Stock rear sway bar links are relocated to the front and new rear sway bar links and drop brackets are added to the rear to allow full articulation of the rear suspension and maintain compatibility with stock wheels.
  • Front sway bar link relocation brackets paired with the stock rear sway bar links relocated to the front allows full articulation out of the front suspension.
  • Front and rear lower shock relocation brackets allow the stock shocks to be reused making this a true budget system. As funds allow, shocks can be upgraded at a later date to increase performance and wheel travel.
  • Suspension components feature an abrasion-resistant powder coat finish for maximum durability and corrosion resistance.
  • 100% bolt on components assure an easy, trouble free installation with the use of basic hand tools.

Benefits:

  • Budget coil spring suspension system to easily fit larger tires
  • Improved off road and on road performance
  • Includes all components necessary to get you on the trail
  • Complete Bolt-on System for easy install
  • Compatible with OEM wheels
  • Reuses stock shocks
  • No maintenance required for all included components
  • Lifetime Warranty on all hard parts
  • Fully upgradeable to higher level systems
  • Will Fit up to a 35 inch tire on  the non-Rubicon, and 37 inch Tire on the Rubicon

pdf-icon.gifInstallation Instructions

Includes:

8840-1000
4 Door Jeep JL / JLU 1 Inch Starter Kit
8820-2000
2 Door Jeep JL / JLU 2 Inch Starter Kit
8840-2000
4 Door Jeep JL / JLU 2 Inch Starter Kit
(1) 8863-10 Front Coil Springs (JL / JLU / JT), Pair
(1) 8864-10 Rear Coil Springs (JL / JLU), Pair
(1) 8886-02 Rear Sway Bar Drop Brackets
(1) 8855-02 Front Sway Bar Link Relocation Brackets
(1) 8863-10 Front Coil Springs (JL / JLU / JT), Pair
(1) 8864-10 Rear Coil Springs (JL / JLU), Pair
(1) 8057-10 Front Bumpstop Spacer Kit
(1) 8858-20 Rear Bumpstop Extension, 2.0 Tall
(1) 8886-02 Rear Sway Bar Drop Brackets
(1) 8855-02 Front Sway Bar Link Relocation Brackets
(1) 8863-20 Front Coil Springs (JL / JLU / JT), Pair
(1) 8864-20 Rear Coil Springs (JL / JLU), Pair
(1) 8057-10 Front Bumpstop Spacer Kit
(1) 8858-20 Rear Bumpstop Extension, 2.0 Tall
(1) 8886-02 Rear Sway Bar Drop Brackets
(1) 8855-02 Front Sway Bar Link Relocation Brackets

Notes:

  • In Order to use factory shocks you need to add Part Number 8819 to the Kit
  • If using longer travel aftermarket Shocks you have to do one of the following options:-

                     1) Move OEM rear sway bar links to the front and add 8860-11 to the rear

                     2) Keep OEM rear sway bar links and add sway bar disconnects to the front

  •   Synergy MFG coil springs lift the vehicle the advertised height over stock based on a fully loaded JL Rubicon. Other JL models will see more lift over stock. These coil springs do not lift taller than advertised. The stock rake based off the Rubicon model is kept to retain its load carrying capacity. If you prefer the vehicle to sit level when unloaded, we recommend adding a small coil spacer to the front (up to 3/4 inch without affecting up travel or causing coil bind, 8017-075).
  • We always recommend manually disconnecting your sway bar links in any offroad application on both Rubicon and non-Rubicon models
    • Factory sway bar disconnects do not allow for enough articulation to prevent damage to your track bar mount or electronic disconnect
  • Synergy MFG’s Starter System is designed to be used with stock length shocks. If upgrading to longer shocks, the suspension will also need to be upgraded to at least Stage 1.
  • Synergy MFG is not responsible for maintaining finish of products. Environmental factors will affect rate of corrosion and wear for items advertised to be corrosion resistant. We recommend using protective coatings for all items that will see extended outdoor and off road use. We have had great experience with the Fluid Film product and recommend it and similar products for any items susceptible to damage from corrosion. It is great for keeping double adjuster assemblies working like new and protecting shock bodies from the elements.

Lift Height:

Wrangler Model 1 Inch Starter Lift height over stock 2 Inch Starter lift height over Stock
2 Door Sport / Sahara N/A 2″
4 Door sport / Sahara  1″  2″
2 Door Rubicon N/A 2″
4 Door Rubicon  1″  2″

Wheel and Tire Fitment:

Recommended tire size is limited by fender clearance. With higher clearance fenders or trimmed fenders, larger tires may be fitted. Bump stop spacing should be matched to the collapsed length of the shocks. Mismatched bump stop spacing and shocks will limit the available travel from the system.

Recommended tire size and wheel backspacing:

Wrangler Model Fenders Wheel Backspacing Tire Size Recommended Bump Stop Spacing
Rubicon Unmodified Stock Stock 37 Inch 3 Inch
Rubicon Unmodified Stock Stock 35 Inch 2 Inch
Rubicon Unmodified Stock 4.5 Inch or less 37 Inch 4 Inch
Rubicon Unmodified Stock 4.5 Inch or less 35 Inch 3 Inch
Rubicon Trimmed Stock or High Clearance Stock 37 Inch 2 Inch (Optimal)
Rubicon Trimmed Stock or High Clearance Stock 35 Inch 2 Inch
Rubicon Trimmed Stock or High Clearance 4.5 Inch or less 37 Inch 3 Inch
Rubicon Trimmed Stock or High Clearance 4.5 Inch or less 35 Inch 2 Inch
Non-Rubicon Unmodified Stock Stock 35 Inch 3 Inch
Non-Rubicon Unmodified Stock Stock 33 Inch 2 Inch
Non-Rubicon Unmodified Stock 4.5 Inch or less 35 Inch 4 Inch
Non-Rubicon Unmodified Stock 4.5 Inch or less 33 Inch 3 Inch
Non-Rubicon Trimmed Stock or High Clearance Stock 35 Inch 2 Inch (Optimal)
Non-Rubicon Trimmed Stock or High Clearance Stock 33 Inch 2 Inch
Non-Rubicon Trimmed Stock or High Clearance 4.5 Inch or less 35 Inch 3 Inch
Non-Rubicon Trimmed Stock or High Clearance 4.5 Inch or less 33 Inch 2 Inch

These recommendations will result in no or very little rubbing at full articulation and steering. Some stock bumper configurations may require more trimming than others. Less than our recommended bump stop spacing can be run (up to 2 inches of bump stop spacing), but fenders and inner fenders will need to be trimmed for additional clearance.

Backspacing recommendations are based on wheel or wheel and wheel spacer combinations. With stock wheels, adding wheel spacers is equivalent to running 4.5 inches or less of backspacing.

Shock Fitment:

Front (With Shock Relocation Brackets) Front (Without Shock Relocation Brackets) Rear (With Shock Relocation Brackets) Rear (Without Shock Relocation Brackets)
Fox 2.0″ IFP 985-24-171 985-24-179 985-24-172 1 985-24-178 2
Fox 2.0″ RR 885-24-183 885-24-185 NONE 985-24-184 2
Fox 2.5″ DSC 883-26-049 3 883-26-051 883-26-053 1, 3 883-26-054 2, 3
Fox 3.0″ IBP NONE 83-26-057 3 NONE 883-26-058 2, 3
King 2.5″ 25001-373 (A) 3 25001-375 (A) 3 25001-374 (A) 1, 3 NONE
Falcon 2.1 0-1.5″ 2-3″ 0-1.5″ 1 2-3″ 2
Falcon 3.X 0-1.5″ 2-4″ 0-1.5″ 1 0-1.5″ 2

Notes: 
Recommended aftermarket shock fitment if not running Synergy Tuned Shocks.
1. Rear shock mounts in the highest position (brackets closest to the body of the Jeep).
2. Potential for fuel tank skid plate/rear drive shaft interference in certain JLUs. It is possible to shift the tank over to eliminate this or install an adjustable rear track bar.
3. May not be compatible with stock wheel backspacing.



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